Rattle Blog

Design Monday #1 – Central Heating

At the start of this week we kicked off something that’ll be a regular feature on this blog. We’re calling it ‘Design Monday’. Every fortnight, on a Monday, we’re going to invest some time in a design challenge that’s outside of our usual area of expertise. Then we’ll share our thoughts in the hope that it’s interesting to you too.

For challenge #1, we decided to take a look at central heating systems. Heating systems are something we all interact with, especially in the depths of winter where we depend on them, and yet there seems to have been very little evolution in the design of their interfaces. What’s more, with an ever increasing focus on energy efficiency, both from an environmental and economic standpoint, there’s a need for heating systems and their interfaces to be smarter, more efficient and transparent.

We’ve presented our work as a blog post, and also in video, where you can watch the long version (presented by James), or the short version below (presented by me)… :)


Design Monday #1 – Central Heating (Frankie explains) from frankieroberto on Vimeo.

Review

We started by reviewing the way that heating systems are usually set up at the moment. Amongst the team, our experiences of central heating interfaces were remarkably similar. There are 3 different places where you usually control heating from: the boiler, the thermostat, and the radiators.

Central heating - the current paradigm

Whilst I’ve lived in a student flat where the boiler only had an on/off switch, usually you get a timer setting option too, in the form of a dial labelled with a 24 hour clock, with little notches around the outside representing 15 minute segments that can flicked in or out. It’s a pretty unique interface, and works remarkably well, though isn’t without its flaws. For a start, it takes a while to get your head around the 24 hours, as we’re used to radial clocks being in 12 hours, with only digital displays using the 24 hour clock (and even then it still takes me a while to do the mental arithmetic of subtracting 12). Secondly, unlike most clocks, on the boiler timer it’s the outside that rotates, rather than the inside. Thirdly, it’s never that clear which way round the notches work – whether the inside setting represents ‘on’ or ‘off’…

Onto interface number 2, the thermostat. For most people, this is the thing they fiddle with the most. The standard thermostat is mounted on the wall, with a simple dial labelled in increments of degrees Celsius. You might think there’s not much to be improved here, but actually it’s a fairly problematic interface. We had plenty of personal experience of people misusing thermostats, but for a more evidence we can turn to Don Norman, who writes about the ‘folk understanding’ of thermostats in his brilliant book ‘The Design of Everyday Things‘ (page 38-39):

There are two commonly held folk theories about thermostats: the timer theory and the valve theory. The timer theory proposes that the thermostat simply controls the relative proportion of time that the device stays on. Set the thermostat midway, and the device is on about half the time; set it all the way up and the device is on all the time. Hence, to heat or cool something most quickly, set the thermostat so that the device is on all the time. The valve theory proposes that the thermostat controls how much heat (or cold) comes out of the device. Turn the thermostat all the way up, and you get the maximum heating or cooling. The correct story is that the thermostat is just an on-off switch. Setting the thermostat at one extreme cannot affect how long it takes to reach the desired temperature.

Even if you do understand how thermostats work, there’s still an ambiguity. Consider the situation where you’re cold, but the central heating has only been on a little while. You could turn the thermostat up, assuming that the temperature has settled, but at too low a setting. Or you might assume that the thermostat is already set at a comfortable level, but that the heating is just taking a while to warm your home up to this level. In this latter situation, turning the thermostat up would just mean that you’d end up too hot when the heating eventually catches up. Most thermostats give you very little indication as to which assessment is correct.

Finally, there are usually valves controlling flow on each individual radiator, numbered arbitrarily from 0 to about 5. These give you an additional layer of control, useful if you don’t want to heat an unused room, or if some rooms naturally heat up faster than others. They also add complexity though. If a room is too hot or cold, should you adjust the radiator valve, or the thermostat? Getting the right settings can involve a lot of guesswork, made harder by very slow feedback loop (adjust, wait half an hour to see if it’s okay, repeat).

Integrating the controls

In designing a better system, our first thought was to combine the thermostat and timer controls onto one panel, as it seems that their current geographically dispersed locations has been driven by what’s functionally easiest, rather than user needs. The next step was to improve the thermostat interface. Here we realised that the most important bit of information is missing: the current indoor temperature. Without this, it’s difficult to know whether it really is colder or warmer than usual, or whether you’re a bit ill, or sitting in a draughty spot, or just not wearing a warm enough jumper. Adding a digital read out of the current actual temperature surfaces this information, and also allows you to compare it to the set thermostat temperature. If there’s a difference, then you should know that your boiler is already trying to heat up your home, and that there’s no need to adjust the thermostat. To make this even more obvious, we thought of adding a pulsing indicator light above the temperature read-out, as a kind of real life equivalent of the spinning beachball cursor (or whatever the Windows equivalent is now), that says simply ‘I’m working’. Finally, we replaced the circular thermostat dial with two buttons for ‘hotter’ and ‘colder’. Dials work best where you get instant feedback, like a volume knob. Instead, the buttons represent actions, which more closely match what people are wanting to achieve (‘make it warmer’) based upon how they’re feeling (‘I’m a bit cold’). Without further ado, here’s the sketch we drew:

integrated_control_panel1

A small diversionary discussion here. We weren’t sure, given this interface, whether you even still needed the ‘desired temperature’ setting. You could do away with this, and then have the hotter/colder buttons pre set to increase or decrease the current temperature by a set increment (say 2 degrees). Then, if the system was already ‘working’ to increase the temperature, hitting the button wouldn’t do anything. You’d have to wait until the temperature settled at the new, higher temperature, and then hit it again if you wanted it warmer again. This might be a bit annoying, as you’d have to keep returning to the interface to make adjustments of more than 2 degrees, but on the other hand it forces people to always make decisions based upon how they’re feeling right now, and avoids the issue of people assuming that setting a higher temperature will make it warm up faster.

Back to the main story. We had sketched out a new, combined control panel, but had the feeling that something was still not right. We had created a ‘dashboard’ style interface for your home heating system, but unlike a car dashboard, it wasn’t right at your fingertips, where and when you need it. Then we remembered the radiator valves, and the need to be able to manage the temperature of individual spaces (bedrooms, living rooms, the kitchen). We had put the timer next to the thermostat, but the thermostat is about changing the temperature now, and the timer is about planning for the future.

System design

So our next move was to place a smaller panel in each room, with a temperature reading for that space and the same hotter/colder action buttons. These should talk to each other, and the boiler, and intelligently work out what to do. If someone wants it a bit warmer in their lounge, they should be able to hit the button, and have the system work out whether it’s best to open the radiator valve a bit, or to have the boiler kick in and push some more hot water around the pipes.

This just left the timer. The radial clock timer is okay, and could just sit on a central panel somewhere, but maybe we could improve this too. It’d be really useful if you could have different settings for weekends and week days, for instance. And for bank holidays. But what about people who work on Saturdays and have a day-off midweek? Maybe we need a setting for each day of the week.

As you can see, this quickly got complicated, and designing an interface to cope with all these different possibilities is hard. You end up having to use digital displays, which are complex, and don’t have that ability to be read at a glance that the radial clock dial does. We don’t want our central heating systems to be as hard to program as the apocryphal VCR machine! So we came to the conclusion that, for these more complex timer settings, a web based interface might be the best bet. It should be as easy to set up timings as it is to add events to a Google Calendar. In fact, you could even sync the two, so that your central heating system knows your daily schedule.

Central heating as a system design

The last piece of the puzzle might be a mobile interface. There are plenty of times when you don’t actually stick to your planned schedule, and mobile phones can act as a useful just-in-time organisation mechanism, allowing you to phone or text ahead when you’re running late or early. The same could apply to your home heating system. If you know you’re going to be home earlier than you set the timer for, you should be able to text ‘ON’ to your home to override the timer and have it nice and warm for the moment you arrive.

Future possibilities

Finally, there should of course be an API to this system, so that the system is extensible, and so that us geeks can draw pretty graphs. Another option we considered was to integrate usage data from your gas meter and pricing data from your supply company and add a display showing you a rolling summary of how much energy you’ve spent, in currency terms, over the last 30 days. There are probably many more possibilities too – perhaps weather forecasting data would be useful?

These are our ideas, and the process we went through this Monday. Let us know what you think (and if you’ve got, or have seen, an interesting heating system). We’ll be back in a fortnight with a whole new design challenge…

8 Comments

  • tristanf

    October 1, 2008

    My thermostat does lots of that – it has a digital display showing the current temperature and +/- buttons to change the desired temperature (which is only shown as you adjust it). And it’s got a 7-day timer inc. settings for weekdays/weekends and individual days. You just leave the boiler on and then the thermostat is in series with it. It wasn’t particularly expensive, just bought from some DIY store and I even fitted it myself (which is impressive for me). But I like the idea of a web interface.

  • Frankie Roberto

    October 1, 2008

    Hi Tristan, sounds interesting – can you take a photo? I wonder why these more advanced types of interfaces don’t tend to be installed by default. Central heating systems are so expensive, you think it’d be a no-brainer to spend a bit more on a better interface.
    I still think the ideal is to have a temperature display, and hotter/colder buttons in each room, so that you don’t have to worry about fiddling with individual radiator valves.

  • Evan Roberts

    October 1, 2008

    As well as setting individual temperatures for each room/water-loop, it is not unusual to wish for separate on/off times as well. For example someone in at home may wish for their bedroom to only come on at night.
    Taking it further, instead of on/off times you should perhaps be able to set different temperatures at different times. I guess this would all be controllable through the web interface.
    Two functions we have here are “boost” and “advance”, the first switches for an extra hour
    for each time you press it. “advance” which starts the next on cycle immediately.
    A different question would be how much energy is actually saved by switching the boiler off during work/night, as the majority of the savings gained by being switched off are lost by having to reheat the house in the evening/morning. By having the heating always on (except for holidays), you could save in one respect by requiring a less powerfull heating system, and less radiators. Just a thought, probably not true. Depends on the power required for covering heat loss as opposed to increasing the thermal heat of the building.

  • Evan Roberts

    October 1, 2008

    Actually thinking about it not switching the heating off is probably a huge waste of energy.
    But it brings up another thought, should the central heating intelligently automatically come on earlier on those really cold days to make sure that the house is nice and warm when you get home.

  • Frankie Roberto

    October 2, 2008

    We actually had a quite a lengthy discussion about whether it was better to leave the heating on permanently or not. A plumber had convinced James that it was more efficient to heat the home to a constant temperature, rather than allowing it to cool and then having to heat it up again. I can’t see how that can be the case though.
    This link suggests having a ‘set back’ temperature, to avoid cooling the house down completely and having problems with condensation: http://www.cmhc-schl.gc.ca/en/co/maho/enefcosa/enefcosa_004.cfm (mind you, this is for Canada, where it gets really cold).
    I like the idea of using weather forecasts to have the timer come on early. The system would have to be able to calculate how long it takes to warm up from different starting temperatures though.

  • Kaleberg

    February 3, 2009

    The default thermostat installed in American homes seems to be one of those programmable boxes with a system mode, desired temperature, current temperature and a couple of up/down buttons. Most have seven day programmability which tries to reach the desired temperature at the time you specify, so if you come home from work at 1730 you can leave the heat turned down and have it nice and toasty (or nice and cool) when you get in. Since I don’t have a regular schedule, this is worthless, but a lot of people like having the house warm in the morning, then again in the evening.
    The algorithm is obviously tricky, since heating or cooling has to start at some time before 1730, and apparently they use predictive algorithms. There is one energy related trade off on heating if you have a heat pump. It is much cheaper to pump heat in from the outside, even on subzero days, than to use a resistive coil and generate heat. The latter process is faster. As it turns out, the units, even the under $100 units, have a hidden parameter which controls the threshhold for turning on the heating coils. To set it, you have to do some clever finger work on the touch pad, sort of like entering a cheat code in a gaming system. This gets you the extended control option set. Some of these parameters can damage your unit if they are set wrong. Luckily, the heating coil preference parameter is pretty straightforward.
    I think there is room for improving this interface, but we haven’t tinkered with that parameter since we got it set right some years back.
    I think there is a lot of potential for energy savings if systems were designed with multiple zones, or with mechanisms for simulating them. When you have several rooms in your house or apartment, you often want your sleeping area cooler than your living area. Right now, it is all or nothing, unless you pay the big bucks for a multiple zone system. I’m sure that this can be handled better with local in room controls and sensors. Given the costs of a new system, the marginal cost of putting in something beyond a basic heat register or radiator are probably low. If nothing else the sensor, computer and control system are likely to be modestly priced, and could communicate using WiFi or some other standard system if you don’t want to run wires.
    I grew up in an old fashioned steam radiator building which meant it was overheated in the winter. Basically they set the boiler to blast the building with enough oomph to get the upper stories warm enough to satisfy the Board of Health. This meant that the lower stories were often horribly hot on the coldest days. (Granted, the Jack Frost frozen crystals on the single glazed window could be quite pretty, even if it was a sign of inadequate insulation.) Turning the heat down could be dangerous as it involved manipulating a hidden valve attached to a steam heated metal radiator. This kind of interface is still in use, for example in my sister’s 26 floor apartment building, and her place is hotter in the winter than in summer which implies some kind of interface breakdown, though I’m not sure of what.

  • madteckhead

    February 12, 2009

    Perhaps a third button for ‘this feels good’, which keeps the room at the current temp.
    Also i think the system should be automated… like smart fridges… that use sophisticated algorithms to learn what we like at different times. this should then be the default, with the three buttons for adjustment.
    just my 2c after a glass of red ;)

  • Phil

    July 2, 2009

    As a heating engineer I have fitted a great many thermostats and programmers that do all of the above and more. I have also removed almost as many when human nature kicks in and a week later they pay me to take it out and fit the old fashioned dial type.

    What is intuitive to use for a designer at a controls company may not be for an elderley couple. The controls are available to heat separate zones, outside temp compensation, etc, cost aside I could heat all your kitchen cupboards to different temperatures if you wanted. But people generally dont want that level of complexity because in a years time when their hours of work change they cant remember how to set the programmer and if they cant find the instructions they will have to pay for an engineer to come and switch it on or replace it.

    You could fit the best controls in the world and regulate every room to a tenth of a degree but simply walking from room to room would destroy that and then the heating system would have to start all over again, I think you would use more energy moving heat around from zone to zone.

    In most cases all the “fancy” controls on new boilers are bypassed and so that people can just use the room stat as an on/off switch, and hear that reassuring click in the process.

Add your comment







Site Navigation